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AN AIR CONDITIONING SERVICE?
There is a lot of hype out there about "drop-in" refrigerants for Air
Conditioning systems that originally used R12, also known as Freon.
There are several things to be aware of when having your AC system repaired or serviced.
- R12 is expensive.
- R134a is relatively cheap, but cannot be simply placed in an R12 system
- There are many "drop-in" replacements for R12 - DON'T USE THEM
If your system currently uses R12 and requires major repair, give a
good amount of thought to converting the system to R134a. To do so on
many BMW models requires no more than a retrofitting kit (a complete list of available retrofitting kits and capacities is at the bottom of this article),
and a couple of hours labour. Some BMW's with certain Bosch compressors
require new compressors. No problem if you needed to replace the
compressor anyway. In fact, if your BMW has a faulty AC compressor, it
may well work out cheaper to convert the system to R134a than leave it
running R12. See more on this at the bottom of the page.
Many people (usually those selling "drop-ins") claim that R134a does
not cool as well as R12. While this is fact, the difference is usually
so slight that a normal person will not notice.
What's wrong with "drop-ins"?
The main problem with "drop-in" refrigerants is that they are not
compatible with anything. The companies supplying them tell you that
you can simply remove the R12 and install their product, which is fine.
BUT, no AC service centre in the world will service your system unless
they happen to have a dedicated set of recovery equipment for the
product you are using. Mixing many of the "drop-ins" with R12 or R134
will result in contaminated stock. Considering that a 30lb can of R12
can cost well over $500, a single car load of a "drop-in" can be a very
expensive mistake on the part of the repairer.
Some "drop-in" companies supply different attachments for the valves,
requiring specific equipment be used. There is a problem with this
though, as the fittings simply screw in over the original fittings. For
any number of reasons, these fittings may be removed during the
vehicles life, bringing back the risk of contamination to service
centre's equipment. Some companies simply supply R134a fittings, making
the potential for contamination of equipment and stock even greater.
Most AC service centres now have refrigerant identifiers. These are
analyzers that sniff the refrigerant and report its chemical
composition. If it is R12 or R134a, it will tell the operator. If it is
something else, it will set off the bells and whistles, and the
operator will send the car out of the shop without touching the AC
system. This causes a major problem for consumers who have fallen for
the cheap "drop-in". There may only be one percent of repair facilities
in the country that happen to be using the same refrigerant you have,
severely limiting your choices of where to have service performed on
your AC system.
What should I do?
Make the decision, stick with R12, or change to R134a, based on
economics. Having R134a in an older car will slightly enhance it's
retail value, because it has reduced potential maintenance costs, and
make it cheaper for you to own in the future, if you intend to keep it
for a long time.
Stay away from "mixes", "drop-ins" and "alternatives". They will do you
no good and only cause problems. R134a has been made the industry
standard. As a result, any reasonably well equipped repair facility in
the world will have the equipment and knowledge to repair and service
your AC system. You will never have to worry about being sent away from
a repair shop in the middle of a heat wave with inoperative AC simply
because you opted for a slightly cheaper "alternative" to R134a.
Any downsides of converting to R134a?
There is one downside, already mentioned. Many systems will suffer
slight loss of cooling efficiency. Unless you live in Death Valley, you
will probably not notice.
Apparently there may be a health consideration also. One "drop-in"
company just came to my attention through an advertisement posted to
the newsgroup alt.autos.bmw, claims that R134a "may cause death" and
can cause "tumors on testicles". This company, Stay cool distribution
(http://coolsales.1coolplace.com/technical_info.html), states this with
no referral to actual studies, which may or may not exist, and is using
the phrases simply as a method of scaring R134a equipped vehicle owners
to change to their product, in addition to the R12 consumers they are
enticing with cost comparisons.
UPDATE: The above company appears to have changed their URL, as
a result of this article perhaps. If you find this company on the
internet, please pass on the URL to me and I will update this page.
Thanks.
Brett
UPDATE: Thanks to Steve Weed who passed along http://www.btt.org/FAQ.html. Not entirely sure if this is the same company, but it sure looks like it.
You've got to love their installation instructions. "install R-134a
valves" WAIT A MINUTE! You're not installing R-134a, why are you using
R-134a valves? Easy, 'cause it reduces the cost of installation of
their product, making it easier to sell. PITY
THE POOR BASTARD RUNNING THE REPAIR SHOP THAT GETS HIS R-134a A/C
EQUIPMENT RUINED BY THIS CRAP WHEN A CAR COMES IN FOR AN A/C REPAIR. Do you suppose these fools selling this stuff will send the shop owner a $10,000 check to replace his ruined equipment? NOT A HOPE!
What they neglect to tell you that, as the driver of an R134a equipped
vehicle, you are more likely to die by a red truck hitting a blue car
which in turn bounces off a telephone pole, made of concrete with a Led
Zeppelin cover band flyer taped to it, and into a lingerie store window
where you are waiting for your mistress' third daughter to buy some
black lace panties for your mother, than you are from something related
to R134a.
You make the decision.
BMW retrofit kits for E36, E32, E34 and E31 Vehicles
All of the above vehicles have R134a compatible compressors except E32
vehicles produced from September 1987 to June 1989. In these cases,
check the part number of your compressor, usually found on a sticker on
the side of the compressor. Compare it to the list below. If your
compressor does not appear in this list, it may have already been
replaced and is probably R134a compatible.
64 52 1 377 940
64 52 1 377 944
64 52 1 377 941
64 52 1 377 947
64 52 1 377 943
64 52 1 385 416
64 52 1 377 946
64 52 1 385 930
64 52 1 386 411
If your compressor is listed on the left, in addition to a new
compressor, an adapter cable is needed for the clutch wiring, P/N 64 52
1 386 224. Compressors listed on the right do not need this adapter.
All of the above compressors should be replaced with compressor P/N 64
52 8 363 550. All non compatible compressors are produced by Bosch, but
not all Bosch compressors are non compatible. Check the part numbers
despite your car's production date. If you are not the original owner
of your car, you might not know if the compressor has been changed.
Older cars, falling within the production range of non-compatible
compressors, may have had a newer compressor installed during a past
repair. Also, a newer car may have had the compressor replaced with an
older used unit at some point.
Following are part numbers for the various retrofitting kits. Retrofit
kits include a new receiver drier, capacity label, valve adapters and O
rings.
E36: 82 31 9 067 403
E34/E32: 82 31 9 067 396
E31: 82 31 9 067 402
All: PAG oil, P/N 82 11 1 468 042
BMW retrofit kits for E30, E28, E24 and E23 vehicles
The following vehicles DO NOT have R134a compatible AC compressors
E30
318i (7/85 - 8/85)
325e, 325i, 325iC (7/87 - 10/88)
325iX, M3
E28
528e (7/85 - 3/87)
535i (7/85 - 12/87)
M5 (9/87 - 11/87)
E24
All
E23
All
Following are the part numbers of the compressors that should be
replaced. Replacement compressor part number is 64 52 8 363 550.
64 52 1 377 944
64 52 1 377 947
64 52 1 385 416
64 52 1 385 930
64 52 1 386 411
These compressors should also be replaced. These will ALSO require clutch wiring adapter P/N 64 52 1 386 224.
64 52 1 377 940
64 52 1 377 941
64 52 1 377 943
64 52 1 377 946
Following are the retrofit kit part numbers. All kits come with a receiver drier, capacity label, valve fittings and O rings
E30: 82 31 9 067 394
E28: 82 31 9 067 401
E24 up to 2/86: 82 31 9 067 397
E24 as of 2/86: 82 31 9 067 398
E23: 82 31 9 067 400
Capacities
|
E30, E28 M5, E28 diesel |
900±25 grams (1.98 ± 0.05 lbs.) |
64 50 8 363 254 |
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E24 without rear AC, E36, E28 M10 and M20 |
1000 ± 25 grams (2.20 ± 0.05 lbs.) |
64 50 8 363 258 |
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E23, E28 M30 |
1100 ± 25 grams (2.43 ± 0.05 lbs.) |
64 50 8 363 256 |
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E34 diesel |
1450 ± 25 grams (3.20 ± 0.05 lbs.) |
64 50 8 363 257 |
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E31, E34, E32 without rear AC, E24 with rear AC |
1550 ± 25 grams (3.42 ± 0.05 lbs.) |
64 50 8 363 255 |
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E32 with rear AC |
1700 ± 25 grams (3.75 ± 0.05 lbs.) |
64 50 8 363 570 |
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