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Some people refer to it as
"Torque Multiplication"... we simply call it added
acceleration!
The principle behind this is simple. It's easier for the engine to
turn the rear wheels if the gearing is "low". Low gearing
is actually a numerically higher ratio than "high" or
"tall" gearing.
Why are there different differential ratios?
Different amounts of torque and horsepower in different engines make
the need for different gear ratios necessary. When an engine has a
lot of torque, it generally means that it has a low maximum RPM,
therefore, to attain reasonable highway speeds, you need a
"tall" differential. When RPM levels are higher, diff
ratios can be made lower to give faster acceleration. BMW does not
chose differential ratios arbitrarily, they are chosen for a
specific compromise of acceleration and cruising comfort.
Why
chose a different ratio?
You and BMW may have a different idea of how your car should
perform. Lowering your ratio will give you better acceleration, but
at a loss of theoretical top speed, and a higher cruising RPM.
What is theoretical top speed?
Theoretical top speed is the mathematical calculation of maximum
engine RPM, divided by the top gear ratio of the transmission,
divided by the differential ratio, which gives the number of wheel
rotations per minute. When you take the circumference of the wheel
and divide it into a mile, you can determine the minutes taken to
cover a mile, or, the miles per hour the vehicle will travel.
Here's an example using some typical numbers. Assuming a maximum
engine speed of 7000 RPM, a top gear ratio 0.83:1, a differential
ratio 3.15:1 and a wheel circumference of 80 inches, we find that at
your maximum RPM:
If we have...
7,000 / 0.83 = 8,434 driveshaft revolutions per minute
8,434 / 3.15 = 2,677 wheel revolutions per minute
...and...
Inches in one mile = 63,360
63,360 / 80 = 792 wheel revolutions per mile
...we can calculate...
2,677 / 792 = 3.38 miles per minute
...or in miles per hour...
3.38 x 60 = 202.8 mph
If you do the calculations, you'll see that most vehicles are
incapable of reaching their theoretical top speed. In some cases
this is due to factory-installed electronic vehicle speed limiters,
but just as often, the engine simply cannot overcome the vehicle's
aerodynamics.
How much am I losing by going to a lower
differential ratio?
Again, you can do the math. Take your current gear ratio, and
subtract it from the new ratio. Divide the difference by the
original ratio and multiply the result by 100. This will give you
your percentage change. Let's look at another example...
If your current differential ratio is 3.15, and your desired ratio
3.46:
3.46 - 3.15 = 0.31
0.31 / 3.15 = 0.098
0.098 x 100 = 9.80 (or 9.8%)
Your difference is 9.8%. Now, you can take your current RPM at any
given speed and add 9.8% to see your new engine speed. If you are
currently turning 3000RPM at 70mph with a 3.15:1 differential, you
will be turning 3294RPM with a 3.46:1 differential.
The major gain here is getting the engine into it's peak power band
at a 10% lower road speed, which translates to faster
acceleration.
What Limited Slip Options Do I Have? There are multiple
choices of limited slip available for various BMW applications.
Choosing the correct one for your needs can be confusing. The
primary choices are as follows;
Salisbury Style: This is a clutch type limited slip
differential. BMW has used Salisbury style differentials
almost exclusively.
- Advantages: Very flexible in design, can be set up for
mild street use to prevent wheel spin in snow/gravel, through to
various versions of race application. Static Lock is
always available and can be set from 10% to 75% of engine torque
depending on the customer's need. Dynamic lock application can
be custom set with use of different ramp angles on the pressure
plates.
- Disadvantages: Generates heat in hard use, requiring
frequent fluid changes and high quality parts. Cheap
clutches will burn out very quickly. If one wheel loses
traction, differential reverts back to static lock.
Viscous Style: This style is similar to a Salisbury
unit in that it has clutches, but the activation of the clutches is
achieved through a viscous coupling actuating a piston. BMW used
this style first in the rear of the E30 325iX and later, an updated
version in the E46 M3 and all later M cars.
- Advantages: If set up correctly, this unit has a faster
reaction than a stock Salisbury style differential. Dynamic lock
gets tighter if one wheel loses traction.
- Disadvantages: Very limited application styles.
Currently only available for E46 M3, and later M cars, or pre
1996 V8/V12 cars. E30 style is not easily rebuilt, so
should not be considered as a viable limited slip for those
cars.
Torsen/Gleason style: This is a gear driven unit
that has no clutches. It uses centrifugal forces to create the
torque biasing required to drive both wheels. BMW used a
Torsen brand differential in some Z3 models, but not the M
versions. Quaife is a commonly known brand that uses the
Torsen/Gleason method.
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